Product Mailer Boxes

Custom product mailer boxes designed around what you're actually shipping — not a standard size you have to work around. We manufacture product mailer packaging to your exact dimensions, printed with your full brand identity. Ideal for retail products, subscription fulfilment, and ecommerce shipping across every product category.

• Made to measure for your specific product dimensions
• Full-colour custom printing, exterior and interior
• Corrugated, cardboard, or kraft board options
• Eco-friendly, recyclable materials
• Wholesale pricing, no minimum order

Already have a brand? Explore our branded mailer boxes for premium print finish options.

Your Product Deserves a Box That Fits

Using an oversized box means more filler, higher dimensional weight charges, and a disappointing unboxing experience. Using an undersized box means damage risk and returns. Neither is acceptable when you’re building a brand customers trust.

Our product mailer boxes are sized to your product — not the other way around. Tell us your product dimensions, share your brand guidelines, and we’ll engineer a box that protects during shipping and impresses on arrival. This is how serious product brands approach packaging, and it’s the standard we hold ourselves to for every order.

The Right Box for Every Product Type

Apparel and Textiles

Folded clothing ships cleanly in a shallow, wide mailer box with minimal void fill. We size boxes to fold counts, so garments arrive neatly presented without refolding needed. Consider pairing with a tissue wrap liner for a boutique feel.

Cosmetics and Personal Care

Tall bottles, compact palettes, and roller sets all have different geometry. We design product mailer boxes that hold your specific SKU layout without movement or rattling. For sets of multiple items, our mailer boxes with inserts provide a custom-fitted reveal.

Electronics and Accessories

Cables, earbuds, chargers, and device accessories need a snug fit that prevents sliding. Our product mailer boxes can be spec’d with internal friction-fit panels or foam inserts to keep contents stable in any orientation.

Food and Health Products

Supplement bottles, food pouches, and wellness products have varying shapes and weights. We match board grade to product weight and choose food-safe printing inks where applicable.

Gifts and Seasonal Products

Holiday seasons demand packaging that looks like a gift before it’s opened. For seasonal product mailers, explore our holiday mailer boxes or Christmas mailer boxes.

Material Options

• Corrugated board: Best protection for heavier or fragile products
• Solid bleached board: Smooth surface ideal for fine print detail
• Kraft board: Natural, eco-forward aesthetic — see our kraft mailer boxes
• Double wall: Maximum protection for heavy-duty shipping

Frequently Asked Questions

What information do I need to provide to get a custom size?

We need your product’s length, width, and height (or the internal dimensions you require), along with any insert requirements. We’ll confirm the external box size and share a dieline template.

Can I order different sizes in the same print run?

Yes. We can produce multiple box sizes with the same artwork applied — useful for brands that ship multiple product sizes under one brand identity.

Do you offer plain boxes without printing?

Yes. Our plain mailer boxes are available in standard sizes at competitive wholesale pricing.

Tell Us What You’re Shipping — We’ll Build the Box

No off-the-shelf compromise. Request a quote and let our team engineer the right product mailer box for your specific needs.