| Box Style | Self-Locking Mailer Box (Roll End Tuck Front - RETF) |
|---|---|
| Material Options | Kraft Corrugated, White Corrugated, E-Flute, B-Flute, Rigid Stock (Premium) |
| Flute Types | E-Flute (1.5mm), B-Flute (3mm), Custom Flute on Request |
| Stock Thickness | 16pt – 28pt (depending on material selection) |
| Printing Options | Offset Printing, Digital Printing, Flexographic Printing |
| Color Options | CMYK (4 Color Process), Pantone (PMS), Inside & Outside Printing Available |
| Finishing Options | Matte Lamination, Gloss Lamination, Soft-Touch Lamination, AQ Coating |
| Add-Ons | Spot UV, Foil Stamping (Gold/Silver), Embossing, Debossing, Custom Inserts |
| Sizes | Custom Sizes Available (Length × Width × Depth) |
| Minimum Order Quantity | Low MOQ Available |
| Turnaround Time | 8–12 Business Days (Rush Available) |
| Shipping | Flat Packed, Free Shipping Available |
| Eco-Friendly | Recyclable & Biodegradable Options Available |
Protect your products with custom foil bags from The Mailer Boxes. These bags are made with aluminum foil layers that block moisture, oxygen, and light – keeping food, coffee, snacks, and powders fresh longer. Fully customizable with your logo and design. Choose from stand-up pouches, flat bags, or resealable styles. Wholesale pricing and free USA shipping on every order.
If you sell products that need to stay fresh – coffee, snacks, spices, powders, or dry goods – you know how important packaging is. The wrong bag can let moisture in, let flavor out, and leave customers unhappy.
At The Mailer Boxes, we make custom foil bags that protect what's inside. They block light, moisture, and oxygen. They keep products fresh longer. And we print them with your logo and design so your brand looks professional on every package.
Foil bags are made with multiple layers of material, including a layer of aluminum foil. This foil layer is what makes them special. It acts as a barrier against:
Moisture – Keeps dry products from getting soggy
Oxygen – Prevents spoilage and keeps food fresh
Light – Protects products that can degrade in sunlight
Odors – Keeps smells in (or out)
These bags are heat sealable, which means you can close them tight and know they'll stay closed until a customer opens them.
1. Products Stay Fresh Longer The aluminum barrier keeps air and moisture out. Coffee stays aromatic. Snacks stay crunchy. Powders stay dry. Your customers get products that taste and perform the way they should.
2. Professional Look We print your logo, brand colors, and product information directly on the bags. Full color printing. Sharp and clean. Your products look like they belong on store shelves.
3. Many Styles Available We offer different bag styles to match your needs:
Stand-up pouches – Sit nicely on shelves, easy for customers to use
Flat bags – Simple and cost-effective
Resealable zipper bags – Customers can open and close multiple times
Three-side seal bags – Classic flat pouch design
Gusseted bags – Expand to hold more product
4. Heat Sealable You can seal these bags with heat to keep them closed during shipping and storage. No glue, no tape. Just a clean, secure seal.
5. Custom Sizes We make bags in any size you need. Small bags for single servings. Large bags for bulk products. Tell us your dimensions and we'll build the bag to fit.
Material Layers Our foil bags use multiple layers to provide maximum protection:
Outer layer – Strong polyester or paper that holds the printing
Middle layer – Aluminum foil that blocks moisture, oxygen, and light
Inner layer – Food-grade polyethylene that seals safely
This combination makes the bags strong, protective, and safe for food products.
Thickness Options We offer different thicknesses depending on your needs:
Standard – Good for most dry products
Heavy-duty – Extra protection for sharp or heavy items
Printing We print directly on the bags using high-quality methods. Full color. Your logo. Your design. Your product information. Everything comes out clear and professional.
Finishes
Matte – Soft, non-shiny finish
Gloss – Shiny and bright
Clear windows – Let customers see the product inside
Closure Options
Heat seal – Permanent seal, great for single-use packages
Zipper – Resealable, good for products used over time
Notch tear – Easy to open without tools
Coffee Roasters Coffee needs to stay fresh. Foil bags with one-way valves let gas escape without letting air in. Your coffee stays aromatic from roaster to cup.
Food Companies Snacks, spices, dried fruits, nuts, and baking mixes all stay fresh longer in foil bags. No staleness. No moisture damage.
Pet Food Brands Dry pet food needs protection from moisture and air. Foil bags keep it fresh until the last scoop.
Powder Products Protein powders, superfood blends, flour, and drink mixes. These need to stay completely dry. Foil bags deliver that protection.
Tea Companies Tea leaves lose flavor when exposed to air and light. Foil bags keep them fresh and aromatic.
Candy and Chocolate Makers Chocolate can bloom (turn white) when exposed to temperature changes. Foil bags help protect against that.
Restaurants and Caterers Bulk ingredients stay fresh longer when stored in foil bags.
Stand-Up Pouches These bags have a flat bottom so they stand on shelves. Great for retail products. Can include zippers for resealing.
Flat Pouches Simple bags with three or four sealed sides. Cost-effective and easy to store. Good for single servings or bulk packs.
Gusseted Bags Sides expand to hold more product. Good for larger quantities.
Resealable Bags Include a zipper so customers can open and close the bag multiple times. Perfect for products used over time.
Roll Stock If you have automated filling equipment, we can provide foil material in rolls. You form, fill, and seal the bags yourself.
| Feature | What You Can Do |
|---|---|
| Size | Any dimensions you need. Tell us your product size. |
| Printing | Full color CMYK. Your logo, text, and images. |
| Colors | Match your brand colors exactly. |
| Finishes | Matte, gloss, or clear window. |
| Closures | Heat seal, zipper, tear notch, hang hole. |
| Valves | One-way degassing valves for coffee. |
| Material | Different thicknesses and layer combinations. |
Tell Us What You Need Go to our website and fill out the quote form. Tell us:
What product you're packaging
What size bags you need
How many bags you want
What style (stand-up, flat, gusseted, etc.)
Whether you need printing
Get a Quote We'll send you pricing within one business day. Wholesale rates. Free USA shipping included.
Approve Design If you want printed bags, we'll create a digital proof. You'll see exactly what your bags will look like. Approve it, and we start production.
We Make Your Bags Production takes about 7 to 10 business days. We check every bag for quality.
Free Shipping Your bags ship anywhere in the USA for free. You get a tracking number so you know when they'll arrive.
We Know Packaging We've been in the packaging business for years. We understand what works for different products.
Quality Materials Our foil bags use food-grade materials that meet safety standards. No cheap stuff that fails during shipping.
Fair Pricing Small orders or large orders – we keep prices reasonable. Minimum order quantities are manageable for small businesses.
Design Help Not sure what your bags should look like? Our team can help. Send us your logo and we'll suggest layouts.
On-Time Delivery When we promise a delivery date, we hit it. You won't be left waiting.
Made for the USA Market We understand what American businesses need. Clear communication. Fair pricing. Reliable delivery.