Stand-Up Pouches
Custom stand-up pouches are the most shelf-effective flexible packaging format — gusseted base construction creates a stable standing position on retail shelves and ecommerce shipments, while the large front and back print area gives your brand maximum visual presence. Available with zipper reseal, tear notch, hang hole, and spout options.
- Gusseted base — stands upright without support
- Resealable zipper closure option
- Full-colour printing front, back, and gusset
- Multiple material options — clear, kraft, foil, and barrier laminates
- Wholesale pricing, no minimum order
For maximum barrier performance, see our custom mylar bags. For foil-exterior presentation, see foil bags.
- Fast deliveryShips in 4–6 working days
- Free design supportDieline + 3D mockup included
- Secure paymentEncrypted checkout
- Eco-friendly stockRecyclable & biodegradable
Get a quote for
stand-up pouches.
Tell us your size and quantity. You'll get transparent pricing, a free dieline and a 3D mockup — usually the same day. No commitment.
- Custom sizes & wholesale pricing
- Free dieline + 3D mockup
- Reply within 24 hours
| Box style | Self-locking mailer box (Roll End Tuck Front — RETF) |
|---|---|
| Material options | Kraft corrugated, white corrugated, E-flute, B-flute, rigid stock (premium) |
| Flute types | E-flute (1.5mm), B-flute (3mm), custom flute on request |
| Stock thickness | 16pt – 28pt (depending on material selection) |
| Printing options | Offset printing, digital printing, flexographic printing |
| Color options | CMYK (4-color process), Pantone (PMS), inside & outside printing available |
| Finishing options | Matte lamination, gloss lamination, soft-touch lamination, AQ coating |
| Add-ons | Spot UV, foil stamping (gold/silver), embossing, debossing, custom inserts |
| Sizes | Custom sizes available (length × width × depth) |
| Minimum order qty | Low MOQ available — start at 50 units |
| Turnaround time | 4–6 business days (rush available) |
| Shipping | Flat-packed, free shipping available across the USA |
| Eco-friendly | Recyclable & biodegradable options available |
Custom stand-up pouches are the most shelf-effective flexible packaging format — gusseted base construction creates a stable standing position on retail shelves and ecommerce shipments, while the large front and back print area gives your brand maximum visual presence. Available with zipper reseal, tear notch, hang hole, and spout options.
- Gusseted base — stands upright without support
- Resealable zipper closure option
- Full-colour printing front, back, and gusset
- Multiple material options — clear, kraft, foil, and barrier laminates
- Wholesale pricing, no minimum order
For maximum barrier performance, see our custom mylar bags. For foil-exterior presentation, see foil bags.
Why Stand-Up Pouches Dominate Flexible Retail Packaging
The stand-up pouch — technically a Doypack, after the French inventor who patented the concept — has become the default format for a wide range of food and supplement product categories. Its commercial dominance makes sense: it uses less material than a rigid box at equivalent volume, it stands independently on a shelf without fixture support, it prints beautifully across a large surface area, and consumers find it intuitive to open and reseal.
At The Mailer Boxes, we manufacture custom stand-up pouches in a range of material structures, sizes, and specification options. We’ll help you choose the right combination of material, format, and closure for your specific product — and print it to the standard your retail brand identity demands.
Material Structure Options
Clear or Transparent
PET outer with PE inner. The product is visible through the front or full surface of the pouch — a powerful retail tool for products with visual appeal (colourful supplements, artisan granola, vibrant spices). Transparency communicates honesty and quality.
Kraft Paper Exterior
A natural kraft paper outer layer laminated to a barrier inner. The warm, textured surface of kraft communicates artisan, natural, and sustainable values. Popular in coffee, tea, and health food categories. Pairs naturally with eco-brand positioning and complements our kraft mailer boxes for brands using kraft across their packaging ecosystem.
Foil Laminate
Metallised or full aluminium foil outer laminated to a sealable inner. Premium visual aesthetic with meaningful barrier performance. The standard choice for coffee, premium confectionery, and health supplement brands. See our foil bags page for more detail on foil construction.
High-Barrier Mylar
For products with extended shelf life requirements or high sensitivity to oxygen and moisture. Full aluminium barrier layer with maximum OTR/WVTR performance. See our mylar bags page for detailed barrier specifications.
Feature Options
- Resealable zipper: Press-to-close closure for multi-use products — the standard feature for most retail stand-up pouches
- Tear notch: Die-cut indentation at the top edge for easy first opening
- Hang hole: Oval or round die-cut at the top header for hanging display on peg hooks
- Spout: Liquid pour spout for beverage or liquid product formats
- Valve: One-way degassing valve for freshly roasted coffee
- Window: Clear panel in an otherwise opaque pouch to show product
Stand-Up Pouch Applications
- Coffee and specialty tea
- Protein powders and nutritional supplements
- Snack foods — nuts, dried fruit, trail mix, granola
- Spices and seasonings
- Pet food and treats
- Liquid products — sauces, condiments, drinks
Frequently Asked Questions
What is the minimum size available for stand-up pouches?
Our smallest standard stand-up pouch is 8 × 14 cm (3 × 5.5 inches), suitable for sample sizes or single-serve portions. The largest standard size is 35 × 50 cm (14 × 20 inches). Custom sizes are available.
Can I order pouches in multiple sizes with the same design?
Yes. We can produce your design adapted across multiple pouch sizes in a single run — common for brands offering their product in sample, regular, and bulk sizes under the same brand identity.
Flexible Packaging That Stands Up for Your Brand
Retail shelves are competitive. Stand up pouches help your brand take up space and make an impression. Request a quote today.
Why Stand-Up Pouches work.
Made-to-measure
Cut to your exact product dimensions — no void fill, no wasted space, no extra dim weight.
Edge-to-edge branding
Full-color CMYK or Pantone print, inside and out, so every surface carries your brand.
Ship-tested strength
Corrugated and double-wall options that survive the courier network and protect what's inside.
Tape-free assembly
Self-locking design pops open and closes fast — speeding up your packing station.
Eco by default
Recyclable, biodegradable stock and soy-based inks customers feel good about.
Low MOQ, real wholesale
Order from 50 units to test, scale to 50,000+ with volume pricing at every tier.
Customization options
Mix and match material, print and finish to hit your exact balance of protection, presentation and price.
Stock & flute
Printing
Finishes
Add-ons
Brands that ship with this box
What brands say
"The print quality is unreal and the fit around our product is perfect. Our unboxing posts doubled."
"Low minimum let us test, and the design team caught issues before print. Reordered at 5,000."
"Boxes arrived early, flat-packed and flawless. Free shipping made the math easy. Highly recommend."
