| Box Style | Self-Locking Mailer Box (Roll End Tuck Front - RETF) |
|---|---|
| Material Options | Kraft Corrugated, White Corrugated, E-Flute, B-Flute, Rigid Stock (Premium) |
| Flute Types | E-Flute (1.5mm), B-Flute (3mm), Custom Flute on Request |
| Stock Thickness | 16pt – 28pt (depending on material selection) |
| Printing Options | Offset Printing, Digital Printing, Flexographic Printing |
| Color Options | CMYK (4 Color Process), Pantone (PMS), Inside & Outside Printing Available |
| Finishing Options | Matte Lamination, Gloss Lamination, Soft-Touch Lamination, AQ Coating |
| Add-Ons | Spot UV, Foil Stamping (Gold/Silver), Embossing, Debossing, Custom Inserts |
| Sizes | Custom Sizes Available (Length × Width × Depth) |
| Minimum Order Quantity | Low MOQ Available |
| Turnaround Time | 8–12 Business Days (Rush Available) |
| Shipping | Flat Packed, Free Shipping Available |
| Eco-Friendly | Recyclable & Biodegradable Options Available |
Not everything needs a rigid corrugated box. Sometimes your product is:
Soft goods that don't crush
Flat items that won't bend
Small things that would rattle around in a box
Multiple items you want to bundle
For those shipments, boxes are overkill. Too much material. Too much weight. Too much cost.
Paper padded mailers are the middle ground. More protection than a poly bag. Less bulk than a box. All paper, so fully recyclable.
Here's how they work.
Outer layer is kraft paper. Strong. Printable. Handles the shipping scuffs.
Inner layer is padding. Could be bubble lining. Could be recycled paper fiber. Could be corrugated bubble. All sandwiched together.
Middle layer does the cushioning. Absorbs bumps. Protects what's inside.
Your product goes in. Peel-and-seal closure. Done.
Poly mailers are cheap. Waterproof. But they're plastic. Not everyone wants that.
Paper padded mailers give you:
Better eco-credentials. All paper. Recyclable in standard streams. No plastic waste.
More protection. The padding actually cushions. Poly just contains.
Better printing. Paper prints crisper than plastic. Colors pop more.
No static. Plastic can generate static. Paper doesn't. Matters for electronics.
Feel better. Paper feels intentional. Plastic feels cheap.
Apparel brands. T-shirts. Sweatshirts. Socks. Underwear. Soft goods that don't need boxes.
Book sellers. Paperbacks. Thin books. They fit perfectly.
Document shippers. Contracts. Certificates. Important papers. Protection without bulk.
Gift shops. Small items bundled together. One mailer instead of multiple boxes.
Subscription boxes. Lightweight items. Monthly shipments where every ounce counts for postage.
E-commerce generalists. Mix of small products. One mailer fits many things.
Stationery brands. Cards. Notebooks. Planners. Flat, light, perfect for padded mailers.
#0. Really small. Jewelry. Cards. Small accessories.
#1. Standard small. T-shirts. Paperbacks. Small gifts.
#2. Medium. Sweaters. Multiple books. Bundled items.
#3. Large. Hoodies. Multiple apparel items. Larger documents.
#4. Extra large. Bulkier items. Multiple soft goods.
Custom sizes. You've got something that doesn't fit standards? We'll build around it.
Paper prints beautifully. Take advantage.
Full-color exterior. Your logo, your brand colors, your vibe. No limits.
Inside printing optional. Open the mailer, there's your branding again. Nice surprise.
Patterns and textures. Not just flat color. Patterns that wrap the whole mailer.
Metallic inks. Gold, silver, copper. Catch light, catch eyes.
Kraft natural. Let the paper speak. Simple, rustic, authentic.
White kraft. Clean, modern, colors pop.
Peel-and-seal is standard. Pull the strip, fold, press. Done.
Strong adhesive. Stays closed during shipping. No popping open.
Tamper-evident. Shows if someone opened it before the customer.
Easy open for customers. Peel strip works both ways.
Recloseable options. If customers might return items, we can add resealable features.
The mailer is the outer. What you put inside matters too.
Tissue paper. Wrap products individually. Adds color, protects from rubbing.
Cardboard stiffeners. For documents or flat items that need to stay flat. Slide one in for rigidity.
Protective sleeves. Extra layer for fragile items inside the padded mailer.
Thank you cards. Slip one in. Personal touch costs almost nothing.
Stickers and samples. Little surprises that fit flat.